Intelligent Automatic Grinding and Polishing Machine
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详情介绍

Introduction

This machine is an intelligent automatic grinding and polishing machine. It is a new generation of high-precision grinding and polishing equipment for sample preparation pretreatment, manufactured in accordance with international standards and introducing international advanced technology.

Product Advantages and Structural Design

The control system adopts an industrial PLC intelligent control system with a 10-inch HD touch screen. The system runs with an intelligent fully automatic program and supports switching among three operation modes: manual mode, intelligent mode and semi-intelligent mode.

Beautiful and elegant appearance design. The casing adopts SUS304 stainless steel brushed and electroplated technology. It is equipped with extra-large diameter dual grinding and polishing discs (φ250 mm / 10 inches), dual working stations and dual control system. φ230 mm and φ300 mm discs are also available for customization. Multi-disc, multi-station and multi-motor control can be optionally configured, allowing multiple operators to work simultaneously. The machine is suitable for coarse grinding, fine grinding, precision grinding, coarse polishing, fine polishing and precision polishing in metallographic sample preparation. This gives the machine wider applicability.

Grinding and Polishing Head Power: The rotation of the grinding and polishing head is driven by a stepping motor to achieve precise left-right positioning. Automatic rotation and switching from the left disc to the right disc can be controlled by program.

Grinding and Polishing Disc Power: The grinding and polishing disc is driven by a high-power 1000W servo motor, supporting stepless speed regulation from 50 to 1500 rpm, with stable operation and low noise. The machine allows the grinding and polishing head to automatically switch between the left and right discs. It is equipped with 6 shortcut keys for quick speed setting at 250, 500, 750, 1000, 1250 and 1500 rpm, which greatly improves operating efficiency.

Dripping Device: The machine is equipped with an external dual-station dripping device, and multi-station configuration is optional. The usage amount of abrasive can be controlled by customizing the dripping time and pause time, which greatly reduces the operating cost and improves the sample preparation effect.

Cooling System: Equipped with a built-in cooling system, which cools the sample during grinding to prevent the metallographic structure from being damaged due to overheating. An online sewage filtration system is optional. During sample preparation, the contaminants washed by cooling water are filtered into the water tank through filter paper, and then directly discharged into the sewer pipe from the water tank, keeping the working environment clean and free of dust and contaminants in the air. The sewage discharge meets environmental protection requirements.

All operations of this machine are automatically controlled by programs.The operating parameters can be freely input by the operator according to actual conditions, and up to 100 grinding and polishing programs can be customized.Except for manual sample loading and clamping, all other operations are performed automatically by the machine, which greatly improves work efficiency and stability.

This machine is easy to operate, safe and reliable, making it an ideal sample preparation device for laboratories in manufacturing, enterprises, research institutions and universities.

Technical Parameters

 Main Unit

Desktop Dual Control

Outer Shell

SUS304 Stainless Steel

Grinding and Polishing Disc Material

Aluminum Alloy

Number of Grinding and Polishing Discs

Two discs, two stations (multi-disc & multi-station customization available)

Working Power Supply

220V  50HZ  

Total Input Power

2500W

Clamping Capacity

Φ30mm*8(Special-sized samples can be customized with different aperture sizes.)

Pressurization Mode

Pneumatic Single Point

Single Point Pressure

0-50N

Operation Mode Mode

Smart Mode / Manual Mode / Semi-Automatic Mode

Control System

PLC control system, 10-inch HD touch screen

Grinding and Polishing Speed

50-1500 rpm (intelligent speed regulation)

Grinding Head Speed

10-120 rpm (intelligent speed regulation)

Sample Grinding Parameters

Stores 100 grinding and polishing programs.

Abrasive Addition

Dual-channel intermittent automatic spraying

Feeding Interval

Intelligent setting, minimum feeding interval 1S

Spraying Time

Intelligent setting, minimum spraying time 1S

Sample Grinding Time

0-9999 seconds × 2

Grinding and Polishing Precision

Runout 0.05 mm

Grinding head motor

100W stepper motor

Grinding Disc Motor

1000W * 2Servo motor

Sample diameter

Mounted sample Φ8mm–45mm (special sizes are optional)

Available sample size

1*1mm〜120mm*50mm

Maximum sample size

Round specimen Φ120mm  Square specimen120mm*50mm

Grinding disc diameter

Φ250mm(Optionalφ230mm, φ300mm)

Magnetic grinding disc diameter

Φ250mm(Optionalφ230mm, φ300mm)

Grinding Shim Size

Φ250mm(Optionalφ230mm, φ300mm)

Sandpaper / Flannel Cloth Size

Φ250mm(Optionalφ230mm, φ300mm)

Grinding disc rotation direction

Forward and reverse rotation adjustable, switchable direction.

Cooling water pipe

360° rotatable water pipe

Drainage method

Dual-station straight arrangement

Overall dimensions

830*800*800mm Length × Width × Height

Packing size

950*900*900mmLength × Width × Height (including stand plate)

Equipment weight

Approx. 150 kg (including accessories)

Packing weight

Approx. 180 kg

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