Working Principle
A high-end AI automated inspection system for the appearance inspection of connector terminals, mainly used for accurately detecting terminals and via holes to ensure that the dimensions, positions and integrity of these key areas comply with strict quality standards. The system adopts advanced image recognition technology, which can quickly identify any tiny defects or non-conforming issues, thus greatly improving production efficiency and product quality. In addition, this equipment has powerful data analysis capabilities, which can collect and process inspection data in real time to provide real-time feedback for the production process. Through seamless docking with Guiguzi AI inspection software, it can automatically adjust inspection parameters to adapt to different types and specifications of power supply products, thereby ensuring a higher level of inspection accuracy and reliability and improving product qualification rate.
Product Advantages
Category |
Description |
Detection Objects |
Product terminal dimensions, pin header terminals, pin header connections, pin header sagging, pin header floating height, pin header bending, etc., power supply terminals (customization service is supported for new-type terminals) |
Detection Metrics |
Miss detection rate: 0%, overkill rate: less than 5% |
Equipment Dimensions |
800mm × 1000mm × 1600mm |
AI Detection Software |
High-efficiency recognition of defects in column-to-column spacing |
Camera System |
Parallel operation of the camera body to improve inspection coverage |
Mechanical Platform |
Adopts a three-axis platform to achieve precise positioning and movement control of products |
Product Assembly |
Adopts fixture device mode to facilitate quick replacement of products with different specifications |
UPH (Units Per Hour) |
Inspects product dimensions with an efficiency of up to 360 products per hour |
Detection Accuracy |
High-precision inspection with an accuracy of 0.01mm |
System Features |
The system is simple to operate, equipped with real-time defect prompt function, supports setting of multiple parameters, and quick switching of OK/NG judgment for voltage detection function |
Equipment Features |
One-click operation, intelligent operation process, no complex training required for operators |
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Case Sharing
Skewness, sagging, missing pins, oxidized blackening and foreign objects
Terminal housing: used to detect whether the terminal housing is damaged
Metal base: used to detect whether the metal base is oxidized and blackened
